![]() ![]() “In production use, the StrikoWestofen furnaces provide many advantages, such as high energy savings, high safety standards, very simple maintenance and high system uptime,” says Jia.Īfter seeing such outstanding results from Norican’s equipment, DGS China recently installed a further 2500-tonne IP2500 die casting machine. Their clean, stable production process delivers excellent reliability. The StrikoMelter furnaces have proved to be extremely efficient, providing a metal yield of up to 99.75% and only requiring 525kWh to melt a tonne of aluminium per hour. ItalPresseGauss’ communication and service quality are also good.” “We are incredibly impressed with the quality of this equipment and have been extremely satisfied with its processing stability, overall equipment effectiveness (OEE) and product yield. “Over the last five years, we have been monitoring the performance of our ItalPresseGauss machines,” he says. Impressive performance from perfectly matched equipmentĪccording to DGS China’s Production Director Mr Jipeng Jia, Norican’s integrated casting solution has delivered outstanding results since 2012. ![]() Two central StrikoMelter MH II-T 3000/2000 melting and holding furnaces can melt two tonnes of aluminium every hour. “This is because their products provide stable performance, have a good reputation in the market and the service is also good.” “I have been working in the die casting industry for over a decade and we have always used StrikoWestofen equipment,” says Song. With three 900kg Westomats already in service, DGS China now employs a total of seven StrikoWestofen dosing furnaces. The Westomat’s closed clean system also meets occupational safety standards and is extremely energy efficient, consuming only one-third of the energy required by a classic ladle system with a holding furnace. Liquid metal for dosing is always taken from below the bath surface, ensuring it is free of contamination and meets the high quality standards required for structural aluminium parts. The Westomat is a clean, closed crucible-free dosing system that limits metal loss to only 0.06%. To automatically feed liquid metal to its die casting machines, DGS China also ordered four new Westomat dosing furnaces in 1200kg and 1700kg sizes. “At present, all die casting machines above 1600 tonnes in our plant are from ItalPresseGauss,” says Song. A further IP2150 2150-tonne machine arrived in 2016. ItalPresseGauss supplied two IP1650 1600-tonne, three-platen die casting machines with toggle, installed in 20. To deliver an integrated solution from pouring to deburring, DGS China turned to ItalPresseGauss and StrikoWestofen – now part of the Norican Group. With demand for its products still rising, it decided to install a set of state-of-the-art, highly automated aluminium casting cells. ![]() “To meet our requirements, we needed die casting machines with high performance and stability.”ĭGS China opened its new foundry in Nansha, Guangzhou in 2012. “Aluminium automotive structural parts are relatively new product lines in China,” says Mr Jipeng Jia, Production Director at DGS China. These components are often large with intricate shapes and thin walls, and must meet high mechanical performance requirements – specifications that make them difficult to cast accurately and repeatably. “Over the past five years, our company has seen rapid development.”Īs the lightweight trend has grown, auto companies have asked DGS China to manufacture increasingly complex structural aluminium parts. “Over the last decade, the Chinese automotive industry has been growing rapidly,” says Mr Chengliang Song, General Manager of DGS China. Growing automotive appetite for aluminium components ![]()
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